How to choose right type grinding wheels

How to choose right type grinding wheels


For many people, it is hard to choose the right type of grinding wheel.

Here we will discuss how to choose the right type of grinding wheel. Before that, we need to know some basic knowledge about grinding.

Normally, the smaller the surface roughness value, the better the wear resistance, corrosion resistance and fatigue resistance of the workpiece will be.

Which grit of grinding wheels to choose

Among the main process factors that affect the surface roughness of the grinding process, the particle size of the grinding wheel has a significant impact on it. The finer the particle size of the grinding wheel, the more abrasive particles involved in the grinding, the lower the surface roughness of the grinding.

Generally , 46-80 grit size ginding wheels are used coarse grinding, 150-240 grit size grinding wheels are used for fine grinding. W10-W7 grit size resin graphite grinding wheels are used for mirror grinding to obtain much better surface roughtness of the workpiece.

 grinding-bits-sets_副本.jpg

What is Ra?

Normally the workpiece will have a requirement of roughness on the surface.

Ra represents the roughness level. The smaller the Ra value, the more flat of the workpiece surface.

Take below form as reference.

Surface feature

Surface Roughness Value Ra

Processing methods

Visible knife marks

Ra100Ra50Ra25

Rough turning,

rough planning,

rough milling, drilling

Slightly seen knife marks

Ra12.5Ra6.3Ra3.2

Fine turning, fine planning, fine   milling,

rough reaming,

rough grinding

No processing traces can be seen

Ra1.6Ra0.8Ra0.4

Fine turning, fine grinding, fine   reaming, grinding

glossy

Ra0.2Ra0.1Ra0.05

Grinding,honing,super fine   grinding,polishing

 

   In recent years, with the development and application of new technologies and the development of high-precision grinding technology, the grinding size has reached 0.1-0.3um. the surface roughness has reached 0.2-0.05um. The surface deterioration and residual stress are both very small. The processing quality has been greatly improved.



Post time: Apr-03-2021
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